Extruders
typically consist of one or two
motor-driven screws rotating
inside a heated barrel.
One screw is the standard design
for most applications, while two
screws are used for powder raw
materials or compounding
processes. The design of the
screws follows the key
requirements of the process,
such as output rate, melt
quality, and the raw
materials used.
The
molten strand as produced
by the extruder normally has a circular
shape. The extrusion die
element is used to re-shape
this simple flow into a more
complex geometry corresponding
with the design of the final
product.
The
molten profile leaving the die
orifice already has a shape similar to that
of the final product. However, in
some instances of higher wall thicknesses
and difficult to maintain shapes, such as
cables, pipes, and profiles, the
molten profile must be fed into a pre-cooling
chamber.
Direct
contact with water-cooled metal walls or
disks enables the creation of a solid
skin layer strong enough to introduce
the necessary haul-off forces and fix the final
shape.